Facilities

Shell Moulding

  • Attaining Unparalleled Casting Precision and Surface Excellence through 100% Shell Mould and Shell Core Integration.
  • Our Precision Cores, Crafted using Core Shooters and Mould Shooters, Undergo Rigorous Testing, Precise Gauging, and Visual Inspections.
  • The Selection Criteria is Stringent, Limited to A-1 Cores for Assembly, Followed by Transport to the Automated Refractory Paint Coating Machine in Readiness for Pouring.
  • Our Facility, Spanning 1600 sq. meters, is Equipped with State-of-the-Art Technologies and Advanced Machinery. This Infrastructure Enables Early Defect Detection during Work-in-Progress (WIP), Facilitating Swift Feedback to Casting Operators and Significantly Reducing Rejection Rates
Shell Moulding
casting-facilities

Casting Facilities

  • Our furnace have a melting rate of 150 kilograms per hour, ensuring efficient production.
  • We feature a specialized shell moulding facility that caters to tailored moulding needs.
  • A dedicated packing department is in place to ensure proper packaging of our products.
  • For annealing processes, we have a well-equipped heat treatment facility.
  • Our casting capabilities cover a weight range from 0.030 grams to 15 kilograms.
  • We maintain a minimum thickness requirement of 3mm for our castings.

Shell Mould Machine Details

Manufacturer – CFM ENGINEERS

  • 4KVT Machine 2 NOS
  • Plate Size 500 X 500 X 310 mm
  • Die Size Thickness Max 110 mm
  • Mould Capacity Max 6 Kg
  • 2KVT Machine 11 NOS
  • Plate Size 350 X 400 X 290 mm
  • Die Size Thickness Max 100 mm
  • Mould Capacity Max 4 kg
  • 1KVT Machine 1 NOS
  • Plate Size 350 X 300 X 290 mm
  • Die Size Thickness Max 100 mm
  • Mould Capacity Max 2.5 kg
Shell Moulding machine Deatails
furnace

Furnace

Our furnace capabilities encompass a range of options, including an 80- tonne/month capacity for sand casting production. All our furnaces are electrically heated and come equipped with hydraulic tilting mechanisms and laser sensor-based automatic tilting control. This not only ensures efficiency but also promotes a clean and fume-free environment within the cast house.

The electric panel has a substantial capacity of 300 KW at 1000 Hertz. We operate two 150kg POT capacity box furnaces, each of which is outfitted with hydraulic tilting mechanisms, water-cooled leads, and a standard array of bus bars. Additionally, fume capture hoods are in place to collect smoke, dust, and airborne pollutants throughout all stages of furnace operation, further contributing to environmental cleanliness.

TFurthermore, we have invested in advanced technology, including carbon and silicon analyzers, to facilitate charge calculation and ensure precise control over our processes.

Compressor

We utilize a 30 HP Direct Driven Screw air compressor, sourced from Venus Corporation. This compressor serves the crucial function of generating compressed air, which is subsequently utilized by various machines in our operations.

compressor
Grinding and Fettling

Grinding and Fettling

Hand Grinders : We use 8 Bosch hand grinders, specifically the 900-100 model, for tasks like grinding corners and eliminating parting lines.

Bench Grinders : Our heavy-duty bench grinders, supplied by Rajlaxmi Machine Tools, are equipped with 2Hp motors operating at 2800 R.P.M. These are used to achieve a refined finish and level any excess metal or casting gates.

Portable Pneumatic Grinders : Additionally, we have 3 portable pneumatic grinders in use.

Gate Cutting : For gate cutting purposes, we rely on 3 units of the 14” cut-off to

Welding

For ensuring stable and smooth welding on castings, we use the TIG 315 ACDC Welding Machine from New Tech Technology.

welding
Heat Treatment

Heat Treatment Facilities

We utilize a 1-tonne electric furnace manufactured by Trilok Heat Industries to carry out our heat treatment processes.